Concrete Casting Mixes Sealers and Supplies


Decorative Concrete counters and paneling are becoming a concrete sensation. With the ability to pour the products thinner than standard concrete casting, it opens up your ability to design interesting and complex structures that were otherwise too weak or heavy to manage correctly. With Surecrete’s great team of product developers, Xtreme Series casting materials surpass expectations.

Pourable Concrete Casting Products


XS Precast – Concrete Countertop Kit and Bendable Concrete Casting Mix

XS Precast - Concrete Countertop Kit and Bendable Casting MixSureCrete’s XS Precast is a easy to use, dual component precast concrete countertop kit that greatly reduces the materials and labor required to construct traditional precast concrete such as concrete countertops. No reinforcement steel is required, thinner precast pieces are routine, and quicker production times are accomplished. A stronger, denser and more flexible cement-based composite is created by combining cutting-edge technology with modern fiber advancements. With a wide range of coloring and texture selections along with the addition of optional aggregate loading (up to 10 lbs per bag) design considerations are nearly limitless. XS Precast produces concrete countertops, fireplace mantles and facades, shower surrounds, wall panels, furniture and many other architectural elements. XS Precast is the perfect medium for residential, commercial, and industrial applications.

SKU’s

50 lb bag – 45101001
1 gal modifier – 45102001
5 gal modifier – 45102002

XS Precast Specs

Coverage – 50 lb bag = approximately 9.8 square feet @ 1/2″, 7.2 square feet @ 3/4″ or roughly 0.43 cubic feet VOC Rating – 0 g/L Shelf Life – 1 year in original unopened container Mixing Ratio – 1 gal XS Modifier to 50 lb XS Precast (up to 16 oz additional water) Density – 126.1 lbs per cubic foot Compressive Strength – ASTM C-170: 10,567 PSI Flexural Strength – ASTM C-880: 1,464 PSI  

 

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XS Terrazzo – Concrete Terrazzo Concrete Casting Mix

XS Terrazzo - Concrete Terrazzo Casting MixSureCrete’s XS Concrete terrazzo mix is a dual component precast concrete bag mix to which decorative aggregate is added and later exposed to create the unique, polished look of terrazzo. It greatly reduces the materials and labor required to construct traditional precast terrazzo. No reinforcement steel is required, thinner precast pieces are routine, and quicker production times including grinding and polishing are accomplished. A stronger, denser and more flexible cement-based composite is created by combining cutting-edge technology with modern fiber advancements. With a wide range of coloring and the addition of decorative aggregate, design considerations are nearly limitless. XS Terrazzo produces concrete countertops, fireplace mantles and facades, shower surrounds, wall panels, furniture and many other architectural elements. This mix design provides the opportunity to earn “green” points by using recycled content (e.g. glass, granite, stone, etc).

SKU’s

50 lb bag – 45101005
1 gal modifier – 45102001
5 gal modifier – 45102002

XS Terrazzo Specs

Coverage – Varies based on aggregate load: 50 lb bag = approximately 20 square feet @ 1/2″ or 15 square feet @ 3/4″ VOC Rating – 0 g/L Shelf Life – 1 year in original unopened container Mixing Ratio – 2 gal XS Modifier to 50 lb XS Precast (up to 16 oz additional water) Density – Varies based on aggregate load: 126.1 lbs per cubic foot Compressive Strength – Varies based on aggregate load: ASTM C-170: 10,567 PSI Flexural Strength – Varies based on aggregate load: ASTM C-880: 1,464 PSI  

 

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GFRC Concrete Casting Products

 

XS Face – GFRC Face Mix Concrete Casting Spray

XS Face - GFRC Face Mix Concrete Casting SpraySureCrete’s XS GFRC face mix is a dual component cement based bag mix that perfectly reads the mold or casting surface upon which it is placed, providing a near flawless precast piece. It is not a “stand alone” mix, but is designed to be used in concert with XS Precast or XS Backer. XS Face greatly reduces the materials and labor required to construct traditional precast concrete. Reinforcement steel is eliminated, thinner precast pieces are routine, quicker production times are accomplished, and no “B” mold is required. A stronger, denser and more flexible cement-based composite is created by combining cutting-edge technology with modern fiber advancements. With a wide range of coloring and texture selections along with the manipulation of water demand and placement, design considerations are nearly limitless. XS Face produces concrete countertops, fireplace mantles and facades, shower surrounds, wall panels, furniture and many other architectural elements. XS Face is the perfect medium for residential, commercial, and industrial applications.

SKU’s

50 lb bag – 45101004
1 gal modifier – 45102001
5 gal modifier – 45102002

XS Face Specs

Coverage – 50 lb bag = approx 20-25 square feet @ 1/4″ or roughly 0.43 cubic feet VOC Rating – 0 g/L Shelf Life – 1 year in original unopened container Mixing Ratio – 1 gal XS Modifier to 50 lb XS Precast (up to 16 oz additional water) Compressive Strength – ASTM C-170: 10,567 PSI (when used in conjunction with XS Precast or XS Backer) Flexural Strength – ASTM C-880: 1,464 PSI (when used in conjunction with XS Precast or XS Backer)  

 

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XS Backer – GFRC Backer Mix Reinforcement

XS Precast - Concrete Countertop Kit and Bendable Casting MixSureCrete’s XS GFRC Backer Mix is a dual component cement based bag mix that is unmatched in fiber loading. It is not a “stand alone” mix, but is designed to be used in conjunction with XS Face or XS Precast. XS Backer greatly reduces the materials and labor required to construct traditional precast concrete. Reinforcement steel is eliminated, thinner precast pieces are routine, quicker production times are accomplished, and no “B” mold is required. A stronger, denser and more flexible cement-based composite is created by combining cutting-edge technology with modern fiber advancements. With a wide range of coloring and texture selections along with the manipulation of water demand and placement, design considerations are nearly limitless. XS Backer when used in conjunction with XS Face or XS Precast produces concrete countertops, fireplace mantles and facades, shower surrounds, wall panels, furniture and many other architectural elements. XS Backer is the perfect medium for residential, commercial, and industrial applications.

SKU’s

50 lb bag – 45101003
1 gal modifier – 45102001
5 gal modifier – 45102002

XS Backer Specs

Coverage – 50 lb bag = approximately 9.8 square feet @ 1/2″, 7.2 square feet @ 3/4″ or roughly 0.43 cubic feet VOC Rating – 0 g/L Shelf Life – 1 year in original unopened container Mixing Ratio – 1 gal XS Modifier to 50 lb XS Backer (up to 16 oz additional water) Density – 120 lbs per cubic foot Compressive Strength – ASTM C-170: 10,030 PSI @ 28 days Flexural Strength – ASTM C-880: 1,180 PSI @ 28 days  

 

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XS Lightweight Plus 3 – Ultra Light Concrete Casting Baluster and Sculpture Mix

XS Lightweight Plus 3 - Ultra Light Concrete Baluster and Sculpture MixXS ultra light concrete mix is a dual component lightweight bag mix able to create cast pieces that can replace heavy, bulky precast concrete architectural elements. XS Lightweight Plus 3 greatly reduces the materials and labor required to construct traditional architectural detailing and panels. Thinner precast pieces are routine and quicker production times are accomplished. With a wide range of textures and color selection, design considerations are nearly limitless. XS Lightweight Plus 3 provides a durable precast element for a pleasing architectural detail with the lightest achievable weight.

SKU’s

50 lb bag – 45101010
1 gal modifier – 45102001
5 gal modifier – 45102002

XS Lightweight +3 Specs

Coverage – 35 lb bag – approximately 14.2 square feet @ 1/2″ or roughly 0.59 cubic feet VOC Rating – 0 g/L Shelf Life – 1 Year in original unopened container Mixing Ratio – 1 gal XS Lightweight Plus Modifier, 32 oz water ro 50 lb XS Lightweight Plus 3 (up to 32 oz additional water) Density – 59 lbs per cubic foot  

 

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Concrete Casting Sealers – Concrete Countertop Sealers

 

XS-327 – Concrete Countertop Sealer Food Safe Water Based

XS-327 - Concrete Countertop Sealer Food Safe Water BasedSureCrete’s XS-327 is a specially formulated two component, moisture-cure, high solids hybrid water based polyurethane coating designed for application over completed concrete surfaces. XS-327 is a penetrating, UV stable, minimal color enhancing sealer, available in both matte and gloss finishes. At 64% solids (varies upon reduction rate) and 25 g/L VOC this high performance clear top coat generates the premier balance of strength, flexibility, chemical and scratch resistance. XS-327 is ideally suited for both commercial and residential settings applied upon concrete countertops, fireplace surrounds, shower panels, floor tiles, wall panels, and all Xtreme Series products. Like some other sealers, XS-327 becomes food safe upon curing. It is stain resistant to most household chemicals and culinary items, and is heat resistant to 300°F (149°C). XS-327 is distinctive in its ability to be touched up or repaired.

SKU’s

1 qt kit matte – 45102007
1 qt kit gloss – 45102008

XS-327 Specs

Coverage – Approximately 100 sqft per 40 oz catalyzed product
VOC Rating – 25 g/L (before dilution)
Solids Content – 64% (before dilution)
Shelf Life – 1 year in original unopened container
Mixing Ratio – 3 parts A to 2 parts B
Pot Life – 30 minutes
Ready for recoat – dry to the touch
Re-coat “window” – after 12 hours, sanding is required
Light Duty Use – 24 hours
Food Safe / Cured – 7 days

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XS-PC12 – High Gloss Concrete Countertop Sealer

XS-PC12 - High Gloss Concrete Countertop SealerSureCrete’s XS-PC12 high gloss concrete countertop sealer is a specially formulated two component, 59% solids hybrid solvent based polyurea coating designed for application over completed concrete surfaces. XS-PC12 provides a low VOC (400 g/L), UV stable, penetrating, film forming, color enhancing, and high gloss wear surface. The high performance clear top coat generates the premier balance of strength, flexibility, chemical and scratch resistance. XS-PC12 is ideally suited for both commercial and residential settings applied upon concrete countertops, fireplace surrounds, shower panels, floor tiles, wall panels, and all Xtreme Series materials. Like some other sealers, XS-PC12 becomes food safe upon curing. It is stain resistant to most household chemicals and culinary items, and is heat resistant to 300°F (149°C). XS-PC12 is distinctive in its ability to be touched up or repaired.

SKU’s

1 qt kit – 45104002

XS-PC12 Specs

Coverage – Approximately 100 square feet per quart
VOC Rating – less than 400 g/L
Solids Content – 59%
Shelf Life – 1 year in original unopened container
Mixing Ratio – 3 parts A to 1 part B
Pot Life – approx 30 minutes
Ready for re-coat – dry to the touch
Re-coat “window” – after 12 hours, sanding is required
Light Duty Use – 24 hours
Food Safe / Cured – 7 days

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Concrete Casting Accessories


 

XS Color Packs – Premium Concrete Casting Color

XS Color Packs - Premium Concrete Casting ColorSureCrete’s XS Concrete Casting Color is conveniently premeasured to individually tint any single XS bag mix. XS Color Packs are pure, synthetic, iron oxide pigments that are UV stable and contain no fillers that will affect the performance of the XS bag mix being tinted. Color consistency is maintained from sack to sack.

SKU’s

single bag – 45103004-XX
(XX defines color)

XS Color Specs

Coverage – 50 lb bag = approx 20-25 square feet @ 1/4″ or roughly 0.43 cubic feet VOC Rating – 0 g/L Shelf Life – 1 year in original unopened container Mixing Ratio – 1 gal XS Modifier to 50 lb XS Precast (up to 16 oz additional water) Compressive Strength – ASTM C-170: 10,567 PSI (when used in conjunction with XS Precast or XS Backer) Flexural Strength – ASTM C-880: 1,464 PSI (when used in conjunction with XS Precast or XS Backer)  

 

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XS Forming System – Foam Rails and Tapes for Concrete Casting

XS Forming System - Foam Rails and Tapes for Casting ConcreteSureCrete’s XS casting foam rails system is elegantly simple: eliminating ripping material, screwing, nailing, and in most cases, caulking to create the side rails in forming precast projects. It consists of 3 elements: Polystyrene foam rails, Clear facing tape and PSA tape. Whether forming from 3/4” (1.9cm) up to 2” (5cm) thick, form edges are true with no bleeding between casting surface and XS Forming. Installation tools required are just a tape measure, pencil and knife. Unlike conventional forming systems that are made with 2×4 lumber pieces, saw-cut melamine or other materials, the XS Forming system provides a much more lightweight, versatile and infinitely more cost efficient method for forming your precast concrete pieces. Sold in individual four foot lengths, the foam rails can be purchased in much smaller increments than is allowed by typical fabrication methods. This makes it a much more inexpensive method for homeowners and weekend warriors that are looking to create one-off pieces and weekend projects.

SKU’s

3/4″ clear tape – 45106001
1″ clear tape – 45106002
1 1/2″ clear tape – 45106003
2″ clear tape – 45106004
psa tape – 45106005
3/4″ foam rails – 45106006
1″ foam rails – 45106007
1 1/2″ foam rails – 45106008
2″ foam rails – 45106009

XS Forming Specs

Material Type – Foam and Tape
Available Thicknesses – 3/4″, 1″, 1-1/2″ and 2″
Detailed Foam Rails Packaging Info – 3/4″ x 1-1/2″ x 48″: 28 pieces per box
1″ x 1-1/2″ x 48″: 28 pieces per box
1-1/2″ x 1-1/2″ x 48″: 16 pieces per box
2″ x 2″ x 48″: 16 pieces per box

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XS Veining – Colored Concrete Casting Veining Material

XS Veining - Colored Concrete Veining MaterialThe same type of eye-catching veins found running through marble can now be found running through concrete. SureCrete’s XS concrete veining material is a dry broadcast medium used to create natural looking veins in the Xtreme Series mix’s. The effect produced is that of naturally occurring veins in stone formation. XS Veining is designed to be placed into the wet edge of concrete during the pouring process of precast applications

SKU’s

1 qt – 45103006-XX
(XX defines color)

XS Veining Specs

Coverage – Varies widely depending on application method
VOC Rating – 0 g/L
Shelf Life – 1 year in original unopened container

 

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XS Slurry – Casting Concrete Casting Slurry Pin Hole Filler

XS Slurry - Casting Concrete Slurry Pin Hole FillerSureCrete’s XS casting concrete slurry mix was designed to quickly fill voids and pinholes in precast concrete pieces or any concrete where a smooth surface is desired. When combined with SureCrete’s Color Packs, it allows design elements to match, complement, or contrast with the concrete piece.  XS Slurry makes for an elegantly simple solution to a very typical problem in precast concrete pieces.

SKU’s

1 gal pail – 45103002

XS Slurry Specs

Coverage – Varies depending on design and mix
VOC Rating – 0 g/L
Shelf Life – 1 year in original unopened container

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XS Packing Additive – For Creating Voids in Precast Concrete Casting Pieces

XS Packing Additive - For Creating Voids in Precast Concrete PiecesSureCrete’s XS Packing Additive is a thickening agent designed for the Xtreme Series mixes. Although it can be used in all mix designs for a thickening effect, it is most effective used with the Xtreme Series Face Mix and the Xtreme Series PreCast Mix.  Packing Additive is often used to achieve looks otherwise unattainable through conventional casting mix textures and formulations.

SKU’s

1 qt – 45103001

XS Packing Additive Specs

Coverage – Varies depending on design and mix
VOC Rating – 0 g/L
Shelf Life – 1 year in original unopened container

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XS Rods & Fibers – Structural Enhancement for SureCrete Concrete Casting Mixes

XS Rods & Fibers - Structural Enhancement for SureCrete Casting MixesSureCrete’s Xtreme Fibers and Rods are essential tools for any serious fabricator. They will allow for much longer spans of casted concrete, as well as forming your precast pieces into a wider wider variety of shapes and sizes. This can allow for seamless kitchen countertops or even full width and height shower wall panels. Two of the most efficient products we provide for strengthening your cast pieces utilize AR Glass Fiber and Basalt technologies.

SKU’s

1/2″ Basalt Fiber 6 lbs – 45107001
1″ Basalt Fiber 6 lbs – 45107002
2″ Basalt Fibers 6 lbs – 45107003
3 mm Basalt Rebar 5 ft (20) – 45107007
3 mm Basalt Rebar 10 ft – 45107008
1″ AR Glass Fiber 3 lbs – 45107009
Structural Fiber 2 oz – 45107010

XS Rods/Fibers Specs

Basalt GeoTech Rebar Stats:
8mm: 1,100 Mpa (12,320 PSI area) Minimum Yield;
10mm: 1,100 Mpa (19,200 PSI area);
12mm: 1,100 Mpa (28,000 PSI area)

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Edge Profiles – Decorative Edge Details for Concrete Casting

Edge Profiles - Decorative Edge Details for Concrete CastingSureCrete’s counter top edge profiles are available in 50′ rolls and also custom lengths at many of our distribution locations around the world. These edge profiles, made from extruded PVC, offer a more cost-effective solution for one-off pours. Offered in 10 foot lengths allows for seamless pieces, resulting in less tooling time. Edge Molds are the easiest and most cost-effective way to form a decorative edge profile on concrete countertops, furniture and other concrete and GFRC projects. Use these Chamfer, Eased Square, Ogee and Bullnose pieces to create detailed edge designs with all concrete counter top mix and GFRC mixes, either precast or cast in place.

SKU’s

Bull Nose 50 ft – 45106014
Chamfer 50 ft – 45106015
Eased Square 50 ft – 45106016
Ogee 50 ft – 45106017

XS Edge Profile Specs

Material Type – Extruded PVC
Detail Height – 1-1/2″
Roll Length – 50′

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